Cellular Lightweight Concrete – The Ultimate Green Building Material

The current focus of the green building community is on recycled materials and energy efficiency at the expense of indoor air quality and source reduction. Two favored recycled materials, expanded polystyrene (EPS) and fly ash, have come under criticism recently for their potentially unhealthy effects to health and the ecosystem. Recycling is one approach to limiting green house gas emissions. But, isn’t it just a half-hearted attempt to address the environmental problems facing society? Instead of recycling waste, wouldn’t it make more sense to reduce the amount of waste produced in the first place? As a building material, cellular lightweight concrete (CLC) (known also as aerated or foamed concrete) delivers a more complete sustainable solution by considerably reducing the amount of raw material needed and the energy required to mold it into a shape for construction. A reduction in material usage is achieved while also providing noticeable energy efficiency and, thanks to the absence of toxic materials or volatile organic compounds (VOCs), excellent air quality.

CLC is produced by combining compressed air with a non-toxic liquid foaming agent. A foam is produced which is introduced into regular concrete (consisting of cement, water and sand) leaving numerous, tiny discrete air pockets within the material. Unlike autoclaved aerated concrete (AAC), no heat is applied in manufacturing. A variety of building products can be produced with CLC including building blocks, panels, and decorative precast fences.

The green credentials of CLC include the following:

  • lasting, long lasting material resulting in less waste and less energy cost to society
  • Energy efficient with high equivalent R-values and smaller A/C systems typical
  • Low density (as low as 1/4 that of regular concrete) method considerably less sand and cement consumed contributing to a lower embodied energy than shared building materials
  • Does not decay, is not attacked by termites, does not absorb moisture into its chief and is mold and mildew resistant resulting in less maintenance and less waste generated by maintenance
  • Contains no VOCs or toxic substances. No ozone depleting or hazardous chemicals required for manufacture
  • Breathable material that removes toxins from the air and naturally maintains a low relative humidity
  • Can be recycled at the end of its life
  • Its lightweight method lower freight loads and less energy consumption and pollution during transportation
  • Sound absorbing similarities rule to considerably reduced indoor noise

The noticeable balance of source reduction, energy efficiency, low embodied energy, absence of toxins and ozone depleting substances, and noise reduction make cellular lightweight concrete the ultimate green building material.

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